Overview
Control Hire supported remediation works on a 260m section of ageing stormwater pipe where concrete cancer had compromised the structure. Our clients crews were tasked with breaking out damaged concrete, exposing and treating corroded reinforcement, applying anti corrosion coatings, and rebuilding the pipe internally.
The environment presented several challenges. The pipe remained live with flowing water, meaning strict safety controls were required. Electrical equipment was not permitted, and all gear needed to be mobilised in line with tidal movements. The repair process also generated concrete dust and airborne contaminants that required effective ventilation and filtration to maintain safe working conditions.
The Solution
Control Hire designed a fully pneumatic ventilation and dust control system to operate safely within the live stormwater environment. With no access to electrical power, diesel compressors positioned outside the pipe powered the entire setup.
A mobile ventilation system was developed so crews could relocate equipment daily as tides shifted. The solution focused on capturing and filtering airborne dust at the source while maintaining consistent airflow through the confined space.
A custom plenum and filter wall system was installed to manage dust extraction. Airborne particles generated during concrete removal and repair works were drawn through multiple filtration stages before being discharged. This helped reduce worker exposure to respirable and inhalable dust while supporting compliance with site safety requirements.
The setup allowed our client to carry out critical structural repairs efficiently, without compromising safety or operational constraints within the live pipeline.





Equipment and Gear
- 2 x 500mm pneumatic fans
- 1 x 600mm, 5m ducting
- Perspex Filter Wall with 4 x F5 filters
- Foldable mobile circular sheet metal plenum wall
- Diesel compressors (externally located to power pneumatic system)
- Fully mobile, wheelable setup for daily repositioning
Get Your Custom Ventilation Solution
Need a ventilation or dust control solution for a challenging site? Submit the form below and speak with the Control Hire team today.